Monel Fasteners

Monel Flat Head Screws

Monel Flat Head Screws, like Monel 400 and K500, are made from a nickel-copper alloy and exhibit high strength, toughness and good corrosion resistance over a wide temperature range from cryogenic up to 1000°F. An outstanding characteristic of Monel Flat Head Screws is that they offer exceptional resistance to hydrofluoric acid, a particularly tough acid to deal with, in all concentrations up to the boiling point. For hydrofluoric acid applications Monel fasteners are perhaps the most resistant of all commonly used specialty alloys.
  • Monel Flat Head Screws
  • Monel Flat Head Screws
  • Monel Flat Head Screws
  • Monel Flat Head Screws
  • Monel Flat Head Screws
  • Monel Flat Head Screws
  • Monel Flat Head Screws
  • Monel Flat Head Screws
  • Monel Flat Head Screws
  • Monel Flat Head Screws
  • Monel Flat Head Screws
  • Monel Flat Head Screws
  • Monel Flat Head Screws
  • Monel Flat Head Screws

RAYCHIN SPECIALTY METALS FASTENERS: BOLTS, NUTS, SCREWS, WASHERS, STUDS, THREADED RODS, U-BOLT, J-BOLTS

STANDARD AND CUSTOMIZED, SMALL BATCH AND LARGE BATCH, IMPERIAL AND METRIC


  • A Ni-Cu alloy with high strength and good corrosion resistance

  • Excellent resistance to hydrofluoric acid

  • Excellent resistance to sea water for marine applications

  • Cryogenic capabilities

  • High strength metal with good toughness at high temperatures

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Monel Flat Head Screws

Monel Pan Head Screws, like Monel 400 and K500, are made from a nickel-copper alloy and exhibit high strength, toughness and good corrosion resistance over a wide temperature range from cryogenic up to 1000°F. An outstanding characteristic of Monel Flat Head Screws is that they offer exceptional resistance to hydrofluoric acid, a particularly tough acid to deal with, in all concentrations up to the boiling point. For hydrofluoric acid applications Monel fasteners are perhaps the most resistant of all commonly used specialty alloys.

Monel alloy 400 & K500 fasteners also exhibit excellent corrosion resistance in marine applications and have reasonable corrosion resistance to sulfuric and hydrochloric acids under reducing conditions.

Because of these characteristics, Monel fasteners are often found in marine and chemical processing applications.


A Ni-Cu alloy with high strength and good corrosion resistance

 

  • Excellent resistance to hydrofluoric acid

  • Excellent resistance to sea water for marine applications

  • High strength metal with good toughness at high temperatures

  • In-depth information on grades 400 and K500

  • Datasheets available for Monel 400 and Monel K500


The most common grades of Monel fasteners  are Monel 400 (2.4360) and Monel K500 (2.4375) . Gain more insight on these two nickel alloy grades by accessing our Monel 400 and K500 overviews or by contacting our engineering experts.


Strength & Saltwater Resistance

Monel socket head cap screws are made from a nickel-copper alloy that exhibits high strength, toughness and good corrosion resistance. Renowned for the saltwater corrosion resistance, Monel is the go-to material by the navy. It is often used in many other marine applications for its combination of high strength and seawater resistance. Monel screws are even resistant to rapid moving seawater and will last many years in saltwater conditions.


Strength and Toughness from Cryogenic to 1000°F

Monel socket head cap screws offer excellent mechanical properties over a wide temperature range from cryogenic up to 1000°F. In US Navy tear tests at temperatures as low as -320°F, Monel 400 has displayed excellent ductility and toughness. In fact, it has shown little decrease in impact resistance when tested on plates at liquid-hydrogen and liquid-helium temperatures.


Monel K500 is an age hardened alloy, known for extreme strength even at high temps. But it is also excellent for cryogenic service. Monel K500's tensile and yield strength increase - with little or no change to ductility and toughness - even at the temperature of liquid hydrogen.


Excellent Resistance to Hydrofluoric Acid

One of the most outstanding characteristics of Monel socket head cap screws is that they offer exceptional resistance to hydrofluoric acid (HF), a particularly tough acid to deal with, in all concentrations up to the boiling point. For hydrofluoric acid applications Monel screws are perhaps the most resistant of all commonly used specialty alloys.


Resources: Monel Torque Spec, Monel 400, Monel K500


Monel Flat Head Screws Types: 12 Point Screws, Button Head Cap Screws, Flat Head Screws, Hex Cap Screws, Pan Head Screws, Set Screws, Socket Head Cap Screws, Tamper Resistant Security Screws, Torx Screws



Custom Availability


  • Diameter sizes:  Standard #00 – 4” in diameter / Metric M1.2 – M100

  • Threads: UNC, UNF, UNJ, UNR, Rolled,Cut

  • Minimum Volume – Typically 10pcs, depending on size and stock

  • Custom to print


Monel Fastener Types


Monel Screws
  • 12 Point Screws

  • Button Head Cap Screws

  • Flat Head Screws

  • Hex Head Cap Screws

  • Pan Head Screws

  • Security Screws

  • Set Screws

  • Socket Head Cap Screws

  • Vented Screws

•  DIN 603 / ISO 8677

•  DIN 912 / ISO 4762

•  DIN 913 / ISO 4026

•  DIN 914 / ISO 4027

•  DIN 915 / ISO 4028

•  DIN 916 / ISO 4029

•  DIN 921

•  DIN 931 / ISO 4014

•  DIN 933 / ISO 4017

•  DIN 961 / ISO 8676

•  DIN 965 / ISO 7046

•  DIN 966 / ISO 7047

•  DIN 7991 / ISO 10642

•  DIN 7380 / ISO 7380

•  DIN 84 / ISO 1207

•  DIN 85 / ISO 1580

•  DIN 34822

•  DIN 34821

•  DIN 7504 / ISO 15480

•  DIN 7984

•  DIN 963 / ISO 2009

Monel Bolts
  • Hex Head Bolts

  • Shoulder Bolts

  • Wedge Anchor Bolts

•  DIN 931
•  DIN 933
•  ISO 4014
•  ISO 4017
•  ISO 7370
Monel Nuts
  • Hex Nuts

  • Lock Nuts

•  DIN 439 / ISO 4035
•  DIN 934 / ISO 4032
•  DIN 985 / ISO 7040
•  DIN 986
•  DIN 980 / ISO 7042 / ISO 19513
•  DIN 6923 / ISO 4161
Monel Studs/Rod
  • Studs

  • Threaded Rod

  • Weld Studs

•  DIN 975
•  DIN 976
Monel Washers
  • Flat Washers

  • Lock Washer

•  DIN 125 / ISO 7089 / ISO 7090
•  DIN 126 / ISO 7091
•  DIN 127 / ISO 7090
•  DIN 9021 / ISO 7093
Monel Hose Clamps
  • Medium Duty Hose Clamps


Monel Screws

12 Point Screws

Monel 12 point screws allow for higher torque to be applied than a socket head cap screw or head head bolt, however they are be less economical due to the complex head design. Available in 1/4" or larger sizes.•  IFI-115
•  MIL SPEC
•  DIN 34822
•  DIN 34821

Button Head Cap Screws

Monel button head screws offer a wide clamping area and low profile. They are best for fastening material that is too thin to counter bore.• ASME B18.3
• ASME 18.3.4M
• DIN 7380 / ISO 7380

Flat Head Screws

Monel flat head screws are most commonly offered in an 82° countersink angle, but can be customized to other angles from 60° -120° and are designed to be flush with the surface.  Available in slotted and socket drivers. Phillips, 6-lobe, torx and tamperproof drivers in Monel flat head screws can be made require special manufacturing.•  ASME B18.3
•  ASME B18.3.6
•  DIN 963 / ISO 2009
•  DIN 965 / ISO 7046
•  DIN 7991 / ISO 10642

Hex Head Cap Screws

Monel hex head cap screws offer the added washer face to the bolt head which is lacking on a hex bolt and tighter dimensional tolerances. Ideal for a high clamping force applications with ease of access. Generally availabe in #2 - 1/2" sizes and metric sizes.• ASME B18.6.3
• DIN 931 / ISO 4014
• DIN 933 / ISO 4017
• DIN 961 / ISO 8676

Pan Head Screws

Monel pan head screws offer a rounded top are best used for small diameter faster needs. Offered in slotted and they are ideal for low torque applications.• ASME B18.6.3
• DIN 7985
• DIN 921
• DIN 85 / ISO 1580
• DIN 84 / ISO 1207
  (cheese head)
• DIN 966 / ISO 7047
  (raised counter sunk)

Security Screws

Unique driver designs offer these Monel screws resistance to unwanted tampering or removal due to the fact that they cannot be removed using an ordinary driver. Monel security screws are available in several different drive styles, as well as custom per print.

Set Screws

Monel set screws are available in cup, cone, flat, dog and half-dog points. Set screws have no head and are equiped with a socket or slotted driver at one end.• ASME B18.3
• DIN 913 / ISO 4026
• DIN 914 / ISO 4027
• DIN 915 / ISO 4028
• DIN 916 / ISO 4029

Socket Head Cap Screws

Monel socket head cap screws are ideal for limited access situations where there is little clearance around the screws. They offer a safe, reliable and economic solution.• ASMET B18.3
• DIN 912 / ISO 4762
• DIN 7984

Vented Screws

Monel vented screws are best for vacuum environments because the hole drilled through its axis (from head through threads) allow gases and other contaminents to vent. Monel vented screws are available in any style.


Monel Bolts

Hex Head Bolts

Monel hex bolts are similar to hex head cap screws but without the added washer face. They are ideal for high clamping force applications with ease access.• ASME B18.2.1
• DIN 931 / ISO 4014
• DIN 933 / ISO 4017

Shoulder Bolts

Monel shoulder bolts are made up of a head, shoulder and threaded segment. The smooth shoulder section allows for rotating parts. Typically available with socket drivers.• ASME
• DIN 7379 / ISO 7379
• ISO 7370

Wedge Anchor Bolts

Monel wedge anchor bolts offer a safe secure fastening solution for attaching equipment and other materials to concrete in corrosive environments.


Monel Nuts

Hex Nuts

Monel hex nuts are available in a variety of styles including finished hex nuts, jam nuts and heavy hex nuts.• ASME B18.16.3
• ASME B18.2.2
• DIN 439 / ISO 4035
• DIN 934 / ISO 4032
• DIN 986

Lock Nuts

Monel lock nuts are available in all metal and polymer insert styles. All-metal lock provide even load distribution and can be used at high temperatures. Polymer  insert styles are more economical and are best for temperatures under than 350°F.• ASME B18.16.3M
• DIN 980 / ISO 7042 / 
   ISO 19513
• DIN 6923 / ISO 4161
• DIN 985 / ISO 10511 /
  ISO 7040


Monel Studs & Threaded Rod

Studs

Monel studs are fully threaded or partially threaded and made to custom lengths.• ASME B18.31.2
• DIN 976
Threaded RodMonel threaded rod or all thread are available in lengths greater than 1 foot. Minimum order quantity is a total of 6 feet of length.• ASME B1.1
• DIN 975

Weld Studs

Monel weld studs are available in both arc or capacitor discharge (CD) styles. Weld studs provide an extremely secure fastening solution when one side of the stud needs to be permanently fix to a part and the other side with the threads accessible.


Monel Washers

Flat Washers

Monel washers are most commonly offered in SAE sizes, but also availabe in USS, oversized and custom sizes upon request.• ASME 18.21.1
• SAE / USS
• DIN 125 / ISO 7089 /
  ISO 7090
• DIN 126 / ISO 7091

Lock Washers

Monel lock washers are offered as split lock washers. Belleville spring lock washers can also be made upon request.• ASME B18.21.1
• DIN 127 / ISO 7090
• DIN 6796 /  ISO 10690


Common Grades of Monel Fasteners


Monel 400 

Monel 400, UNS N04400 (QQ-N-281), is a nickel-copper alloy with high strength and excellent corrosion resistance in a range of media including sea water, hydrofluoric acid, sulfuric acid, and alkalies. Monel 400 is commonly in marine engineering, chemical and hydrocarbon processing applications.

Monel 400 Specifications: BS3075NA13 (Wire), BS3076NA13 (Bar), ASTM B 164 (Rod, Bar, and Wire), ASTM B 564 (Forgings), ASME SB 164 (Rod, Bar, and Wire), ASME SB 564 (Forgings), AECMA PrEN 2305 (Wire for Rivets), SAE AMS 4675 (Bars and Forgings), SAE AMS 4730 (Wire), SAE AMS 4731 (Wire and Ribbon), DIN 17752 (Rod and Bar), DIN 17753 (Wire), DIN 17754 (Forgings), VdTÜV 263 (Sheet, Plate, Bar, and Tubing), QQ-N-281 (Plate, Sheet, Strip, Bar, Rod, Wire, and Forgings), Werkstoff 2.4360, ASTM F467 (Nuts), ASTM F468 (Bolts, Screws, Studs)

Monel 400Ni+CoCuFeMnSiCS
Min %6328.0-----
Max %-34.002.502.000.500.300.024


Monel K500 

Monel K500, UNS N05500 (QQ-N-286),  is a precipitation-hardenable nickel-copper alloy that combines the corrosion resistance of Monel alloy 400 with greater strength (over 2x as strong) and hardness. It also has low permeability and is nonmagnetic to temperatures as low as -150°F (-101°C).

Monel K500 Specifications: BS3075NA18 (Wire), BS3076NA18 (Rod and Bar), ASTM B 865 (Rod and Bar), DIN 17752 (Rod and Bar), DIN 17753 (Wire), DIN 17754 (Forgings), QQ-N-286 (Rod, Bar, Wire, and Forgings), SAE AMS 4676 (Rod and Bar), ASME Code Case 1192 (Rod and Bar), ISO 9723 (Bar), ISO 9724 (Wire), ISO 9725 (Forgings), Werkstoff 2.4375, ASTM F467 (Nuts), ASTM F468 (Bolts, Screws, Studs)

Monel K500Ni+CoCuFeMnSiCSAlTi
Min %6327.0-----2.300.35
Max %-33.002.001.500.500.250.0103.150.85

         

MONEL 400 - Tensile Data

Temperature (°F)Ultimate Tensile (ksi)Yield Strength at0.2% Offset (ksi)Elongation %
Room Temp.833245
200793043
400772742
600802746
800682648
1000542440


MONEL K500 - Tensile Data

Temperature (°F)Ultimate Tensile (ksi)Yield Strength at0.2% Offset (ksi)Elongation%
Room Temp.16011045
20015010847
40014710548
60014210349
80012510219
100095908


PRESSURE - TEMPERATURE RATINGS FOR MONEL 400

Nominal DesignationForgingsCastingsPlates
67Ni 30Cu
B564Gr. N04400(1)...
B127Gr. N04400(1)
Working Pressures by Classes psig
Temp F15030040060090015002500
20 to 1002306008001200180030005000
2002005257001050157526304380
300190490655980147024504080
400180475530945142023653340
500170475630945142023653940
600140475630945142023653340
650125475630945142023653940
700110470525940141023503920
75095465620930139523303880
80080460610915137522903820
85065375505755113018853145
9005027536555082513702285


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